
1.Define Standards:
Specify skills (e.g., hydraulic testing, weld defect identification), knowledge (ISO 9001/GB standards), and experience (3-month production line training);
2.Structured Training:
Combine theory (inspection protocols, equipment usage) and practice (fault simulation, performance testing) with industry case studies;
3.Rigorous Assessment:
Written exams (quality criteria, defect classification) and practical tests (≥98% detection rate), evaluated by cross-departmental panels;
4.Dynamic Management:
Annual reviews (report accuracy), demotion for critical errors, and skill updates (e.g., sensor technology);
5.Certification Integration:
Encourage certifications like CWI, aligning with CE/ISO requirements.
How to Inspect Materials for Small Excavator Production?
1.Define Criteria: Set parameters per standards (e.g., steel hardness HRC 40-45, hydraulic seals 0 leakage, casting tolerance ±0.5mm);
2.Multi-stage Checks:
Document Review: Verify supplier certificates (material grades, heat treatment);
Sampling: Use AQL Level II with calipers/spectrometers;
Full Inspection: X-ray scan engine blocks (cracks ≤0.2mm);
3.Labeling: Green tags for qualified batches, red tags for defects (record deviations);
4.Disposition: Rework/minor concessions (with approval) or reject entire batches;
5.Digital Tracking: Log data via MES with QR codes for traceability.